Optimizing and Controlling Variable Cross-Section Pultrusion for High-Performance Composite Materials - OPTIPUL

Project summary

The OPTIPUL Project addresses the pressing needs in the composite industry by focusing on customized variable cross-section hybrid composites (core/FRP) made of a pultruded fibre-reinforced polymer (FRP) composites over a pre-defined variable cross-section structural core. These hybrid composites offer flexibility but face challenges in die design, process optimization, and the adoption of eco-friendly thermoplastics resin. Traditional processes generate significant material waste, which variable composites can reduce, enhancing resource efficiency. The shift to advanced materials requires innovative techniques, while designing for recyclability and reusability aligns with sustainability goals. The project's objectives include process development, optimization, sustainability, and technology demonstration. Its potential applications span aerospace, automotive, and more, promising reduced waste, improved accuracy, efficiency, and sustainability, with potential for commercial viability.